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Pre-punching Outlet Hole Flexible Hose Production Line

The production line for prepunching hole composite braided water hoses is the latest equipment newly developed by Huaya Company for the water-saving irrigation sector. The products manufactured by this equipment are prefabricated hole composite water hoses, which are mainly used for the transportation and irrigation of main pipelines in agriculture, landscaping and other fields.

These products are made of PE composite braided fabric. After the outlet connectors are pre-installed, they are formed through heat sealing and welding. The advantages of these products are as follows: they have good pressure-bearing capacity, large pipe diameters, and it is convenient and fast to connect branch pipes during irrigation.

The manufactured products have the following advantages:

No need for manual hole punching; free combination of reserved hole distances.
Tough and durable; recyclable for many years.
Strong pressure resistance; large area of farmland that can be covered when towed.
Nut components; one-second connection.
Flat hose; convenient for winding and storage, soft and lightweight, convenient for installation, laying and recycling.
Good sealing performance; no leakage.

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Product Details

Convenient and fast
The prepunching outlet water belt adopts a modular design, which is simple and convenient to install. It does not require on-site welding and can be installed quickly.

Diversified transportation
The prepunching outlet water conveyor belt can be designed with different calibers and conveying flows according to different needs, and is suitable for various transportation scenarios.

Strong adaptability:
The prepunching pipe outlet water belt is made of high-strength materials and is suitable for various harsh environments, such as high temperature, low temperature, corrosion, etc.

Hwyaa Customized Hole PE Pipe Flexible Water Layflat Hose Main Production Line Extruder for Agriculture Irrigation 75-110mm

No.	Name	Quantity
1	Unwinding machine	1 set
2	Pre-punching hole machine	1 set
3	Tape storage machine	1 set
4	Water-blocking strip welding machine	1set
5	Hose welding machine	1set
6	Double-station winding machine	1set
7	Glue strip equipment extruder(optional) outer Water-blocking strip welding machine(optional)	1set
8	outer Water-blocking strip welding machine(optional)	1set

1.Unwinding machine

(The unwinding device is controlled by a tension control system, equipped with an auxiliary alignment correction system to ensure the material unwinds at a constant speed without deviation.)
.Tension control: Magnetic powder brake
.Alignment correction: Photoelectric alignment sensor
Tape storage floating roller : one set

2.Pre-punching hole machine
The system uses a screening disc to automatically transport prefabricated joints. After punching, the prefabricated hole joints are automatically placed into the punched holes and completed by ultrasonic welding.
.Conveying: Servo motor
.Welding: Ultrasonic servo
.Inserts: Servo motor

3.Tape storage machine
The storage belt device is used to ensure the continuity of subsequent welding processes by providing a reserve of PE composite woven fabric containing prefabricated components.
.Tension rollers: Steel rubber rollers φ125X500, 1 set
.Tension motor: 1.5KW
.Guide rollers: Rubber rollers φ120X500, 10 pieces

4.Water-blocking strip welding machine
The strip welding uses hot melt welding technology to ensure that the water belt is welded tightly and does not leak.
.Tension rollers: Steel rubber rollers φ125X500, 1 set
.Strip unwinding device:1 set
.heating motor: 5kw
.Heat Gun:1 pc
5.Hose welding machine
The water belt welding uses hot melt welding technology to fuse the flat belt with prefabricated hole components into a cylindrical water belt.
.Tension rollers: Steel rubber rollers φ125X500, 1 set
.Tension motor: 0.75KW
.Fan: 370W
.Heating power: 5KW
.Heat Gun:1 pc

6.Double-station winding machine
The welded composite water belt is wound into rolls, with a meter counter for measuring length and manual roll changing to facilitate product packaging.
.Winding motor: 10N·M, 2 sets
.Core shaft: 2 pieces
.Roll change: manual
.Meter counting: Electronic meter counter.

7.Glue strip equipment extruder(optional)
This equipment can add a glue strip extruder and its glue extrusion die to replace heat sealing welding.
.Extruder model:SJ 30/25
.Motor power:2.2kw
.Extruder movement mode:Manual
.Extrusion die type:Multi-hole type
8.outer Water-blocking strip welding machine(optional)
The strip welding uses hot melt welding technology to ensure that the water belt is welded tightly and does not leak.
.Strip unwinding device:1 set
.Tension rollers: Steel rubber rollers φ50X50, 1 set
.heating motor: 5kw