New Generation High Speed Extruder for UPE Pipes

New generation UHMWPE pipe extrusion line uses patented equipments and technology of Huaya company, relizescontinuous extrusion of pipes. The UHMWPE pipe extruder can run with Ticona GUR X4130, 4150, 205, DSM UH610,410,210, Polimaxx U511, U211from IRPC, Thailand, Shanghai Lianle non-flammable and antistatic materials, ect.

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Product Details

Pipe Advantages

High wear resistance:

It's 4-7 times of steel pipes, 3times of HDPE pipes, 4 times of nylon pipes. The pratice shows that UPE pipe is the best wear resistance pipeline for transport of small particle slurry.

High corrosion resistance:

UPE is of saturated molecular structure, high chemical stability, can resist all kind of corrosive media and organic solvent erosion.

High flexibility:

Its elongation at break point is up to 400% or more, and will not break in the situation of a large bending on the construction site and stretched to three times of its own settlement on the crustal subsidence.

High impact resistance:

internal pressure fluctuations.The impact strength is the first of all kinds of plastic, and 10 times of the HDPE, 6 time of nylon. It's dfficult to crack whether strong impact or 

Low temperature resistance:

 It has excellent performance to low temperature, the impact strength reaches the highest value at -40 degree. It maintains good performace at very lowe temperature, is suitable especially to the pipe conveying medium in cold areas.

Not easy scaling:

It is smooth that the inner wall and outer wall, and has no adhesion and self lubrication. Fouling materials are difficult to deposit on the pipe wall. It saves the cleaning maintenance cost pf pipeline greatly.

Aging resistance:

Its abti-aging property is better than PE100. Buried 50 years, its mechanical performance is low dwon only 20%.

Good energy saving effect:

The friction coefficient is 0.07-0.11, the roughness is only 1/6 of the new steel pipe. The flow capacity is more 50% than the steel pipe, and the diameter designed can be reduced about 15% than steel pipe.

Safety and enviromental protection:

Non-toxic and tasteless, in line with the national drinking water standard.

Light weight, easy to connect, convenient for installation:

The weight is only 1/8 of steel pipe, and reduces installation costs greatly. Pipe connection is directly with flange by pipe turning edge, additional seals is not needed, also can use electric scoket fusion welding, the interfance has high strength and easy to be operated.

Economy:

Based on the above characteristics, the ratio of performance  and cost of UHMWPE pipe is much more than other plastic pipes and steel pipes.

Pipe Applications

Mine industry.

Tailings and mud transport, underground filling pipeline.

Coal industry.

Coal mine  gas pipe, water supply and drain pipe, ventilation pipes, grouting pipe, slime water in coal washer plant, coal slurry pipelines.

Sea or lake salt chemical industry.

Sea salt, brine transport pipeline.

Thermal power.

Fly coal ash, chemical water, recycled water transport pipeline.

Petrochemical.

Corrosive medium or crude oil pipeline.

Food processing.

Water and material delivery pipeline.

River dredging.

Dredging, pumping sands conveying pipe.

Public utilities.

Sewage discharge, water supply, natural gas transmission pipeline

New Generation High Speed Extruder for UPE Pipes

Technical Parameters:

Extruder TypeSJ-50/25SJ-75/20SJ-90/20SJ-150/20SJ-200/20
Diameter range (mm)Profile40-8989-189189-500500-1200
Extrusion capacity (kg/h)1-51-105-2010-4030-80
Motor Power (kw)7.515224565
ApplicationPIPEPlastic ProcessedUHMWPE
ConditionNewScrew DesignSingle-screw
Screw Material38CrMoAIAScrew diameter (mm)90 mm
Screw L/D Ratio20:1Showroom LocationNone
Place of OriginShandong, ChinaBrand NameHUAYA
VoltageCustomizedDimension(L*W*H)15mx2mx2m
Power (kW)50Weight1800kg
CertificationISOWarranty1 Year
After-sales Service ProvidedVideo technical support, Free spare parts, Field installation, commissioning and training, Field maintenance and repair service, Online supportKey Selling PointsCompetitive Price
After Warranty ServiceVideo technical support, Online support, Spare parts, Field maintenance and repair serviceLocal Service LocationNone
Applicable IndustriesManufacturing Plant, Energy & MiningOutput (kg/h)20 - 100
NameExtrusion machineUsageUHMWPE pipe production
Final productUHMWPE pipeMachine typeSJ-90/20
MotorSIEMENS BrandCapacity20-100kg/h
Temperature controllerOmron BrandScrew typeSingle-screw Screw
Motor power22kwGear boxHard Surface





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